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Home » Recipes » Chicken » Easy Homemade Sandwich Deli Meat

Easy Homemade Sandwich Deli Meat

Modified: Nov 24, 2025 · Published: Aug 31, 2019 by Lisa · This post may contain affiliate links · 377 Comments
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This chicken sandwich deli meat takes just a handful of simple ingredients to make and is healthy and delicious! It is the perfect alternative to store-bought deli meat and is lower in salt, lower in cost, and has no weird preservatives!

Reader Testimonial: "Yessss! This recipe came out wonderful and it had such a lovely flavor. I can enjoy sandwiches again!! We do everything from scratch do avoid any chemicals in our foods. So glad I decided to make this recipe. Definitely a keeper!" - Cas

Did you know that you can make your own sandwich deli meat at home?

And that you can make it with something as simple and as readily available as chicken breast?

Slices of pepper crusted deli meat on a wooden cutting board

You don't need to make those giant deli loaves they have in the market, nor do you need a giant meat slicer.

All it takes is 5 ingredients, some patience, and a very sharp knife and you are winning!

Preparing and Curing

This deli meat is prepared using the Torihamu method, which I learned about through Just Bento's Homemade Chicken "Ham" recipe*. It involves marinating the chicken breasts for at least 24 hours in salt, honey, and other seasonings. The purpose of this step is not only to flavor the meat, but also to give the meat a slightly longer refrigerator "shelf life". Call it a homemade way of curing the meat, but without any chemical preservatives!

The marinade is made of honey, salt, onion powder, and garlic powder, and will be a very thick paste-like consistency. It might seem as if there's not very much to coat two chicken breasts, but never fear!

Spread the marinade all over the chicken breasts (I find that using my hands work best), and then place everything in a zip top bag (I use a quart-sized freezer bag). Squeeze out as much air as possible before sealing the bag and let the chicken hang out in the fridge for 2-3 days.

After the 2-3 day curing period is done, it's time to rinse the chicken and let it soak in a water bath for a bit. This additional step of soaking the meat in water before roasting is to desalinate the chicken, or remove some of the excess salt, while also balancing out the flavors.

Pat the chicken breasts dry and then simply roast them as is, or coat them in herbs, spices, ground black pepper, etc.

Cooking and Slicing

An important detail in this recipe is to roast the chicken breasts low and slow as it ensures the meat doesn't dry out and become tough. You could roast the chicken breast at a higher temperature for a shorter amount of time, but in the case of this deli meat, you don't want to rush it.

A roasted pepper crusted chicken breast next to a roasted regular chicken breast on a baking pan for deli meat

After roasting, let the chicken cool down to room temperature before storing in the fridge, waiting to slice it after they are completely chilled. And VOILA!

For those of you wondering how to slice them thin without an actual meat slicer, I use a sushi knife as you can see pictured below. The blade is thinner than regular knives, and I think the holes in the blade and the nonstick surface contribute to not grabbing the meat as you slice. I also don't rush the slicing...going a bit slower gives you greater control and it's helps get those nice thin slices.

An image on the left showing a knife slicing regular roasted chicken, and an image on the right showing a knife slicing pepper crusted chicken for deli meat

I've used chicken for this recipe because chicken breast is readily available in the grocery store at any time of the year. It's also easy to handle (compared to a big turkey breast) and yields a decent amount of sliced meat without feeling like you have too much.

Slices of roasted chicken breast deli meat on a wooden cutting board

Also, as you can see from these photos, if you make two chicken breasts at once, you can make each one a different flavor!

Both chicken breasts started in the same marinade, in the same bag. But then I coated one in crushed black pepper because it is super tasty and we are all fans of pepper-crusted deli meat! You could do the same, or coat the chicken breast with spices or finely-chopped herbs for that added bit of flavor. I have also, in the absence of garlic powder, added Italian seasoning to the marinade, which imparted a delicious flavor to the meat. So you can play around a bit!

While my boys love to nibble on the meat straight from the fridge from a snack, let's not forget that it makes for awesome sandwiches, especially with homemade gluten-free bread, like my Soft Homemade Gluten-Free Bread pictured here!

Pepper crusted deli meat next to a sandwich on a wooden cutting board

A sandwich isn't complete with a nice stack of thinly sliced deli meat, but sandwich meat can be expensive, and this is especially the case here in Hong Kong where so much of the food is imported. Aside from cost, deli meat often contains ingredients you don't want, like too much salt and nitrates. But with this recipe, you don't have to worry about things like that any more!

This has got to be one of my favorite recipes that I make all the time. Easy, tasty,  and healthier and more affordable than store-bought deli meat...what's not to love?

~ Lisa.

Watch How To Make It

Recipe

Easy Homemade Sandwich Deli Meat

Tasty, healthy, and easier to make than you think. Homemade deli meat will become one of your favorite recipes for those homemade sandwiches and school lunches.
4.52 from 149 votes
Print Pin Rate
Prep Time: 10 minutes minutes
Cook Time: 50 minutes minutes
Marinate: 2 days days
Makes: 10 servings

Ingredients

  • 2 skinless, boneless chicken breasts (approximately 1lb. or 450 g total)
  • 1 ½ tablespoons honey
  • 1 ½ teaspoons sea salt
  • 1 teaspoon onion powder
  • 1 teaspoon garlic powder

Optional coatings prior to roasting:

  • Black pepper
  • Dried herbs
  • Spices

Equipment

  • Non-stick sushi knife
  • Instant Read Thermometer
  • Measuring Spoons

Instructions

Marinating:

  • Combine honey, sea salt, onion powder, and garlic powder and mix well.
  • Coat chicken breasts thoroughly in the honey marinade.
  • Place chicken breasts in a zip-top bag. Press air out of the bag and seal.
  • Refrigerate for 48-72 hours (2-3 days).

Preparing:

  • Remove the chicken from the marinade and rinse with cool water.
  • Place the rinsed chicken in a dish of cold water (make sure the chicken is submerged) and soak 30 minutes for every 24 hours you marinated it. (See note below.)

Roasting:

  • Preheat oven 250 deg F (125 C).
  • Remove the chicken from the soaking water and dry well with paper towels.
  • Place the chicken on a parchment-lined baking sheet.
  • Press black pepper or dried herbs into the chicken breast, if desired.
  • Bake for 40-50 minutes, until the internal temperature taken with an instant-read thermometer is 165 deg F (74 C).
  • Let cool at room temperature about 30 minutes.
  • Place chicken breasts in refrigerator until completely chilled before slicing.
  • Slice the chicken breast at an angle, as thin or as thick as you like. Store in a sealed container in the fridge for up to 1 week.

Notes

  • The honey marinade will be a thick and paste-like. I find it easiest to spread over the chicken breasts with my hands to make sure covers the whole surface.
  • When soaking the chicken in fresh water, soak 30 minutes for every 24 hour period it was marinated. ie. 72 hours marinating = 1.5 hours soaking
  • When soaking the chicken in water, I put the chicken and water in a sealable container and place it in the fridge, making sure the chicken is submerged in the water. The purpose of this soaking step is to desalinate the chicken while also balancing out the flavors.
  • You can marinate it for as little as 24 hours, but I find the best flavor comes from marinating it for 48-72 hours.
  • Depending on if the thickness of the chicken breasts, it may take longer than 50 minutes to roast. The most dependable way to make sure they are done is to make sure the internal temperature is 165 deg F (74 C).
  • I have found that dried herbs work better than fresh when roasting the meat.
Have you made this recipe?Share a photo on Instagram and be sure to tag me @dayinthekitchen!

Thanks for stopping by! If you make this dish or any of my other recipes, I would love it if you could take the time to comment and rate it below. I hope you enjoy it as much as I did!

Video added June 9th, 2023.

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Comments

    4.52 from 149 votes (82 ratings without comment)

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  1. Rebekah says

    April 02, 2026 at 10:34 am

    I haven't tried to make yet, but wondering how long the meat is good for after cooked? Would it be the same as the exp date on the chicken itself? Didn't know if marinating/ cooking it would extend it's expiration date?

    Reply
    • Lisa says

      April 02, 2026 at 3:13 pm

      Thanks for the question, Rebekah! The cooked meat will keep for up to 1 week in the fridge. You can also slice the meat and freezer portions.

      Reply
  2. Christine Kauffman says

    March 12, 2026 at 6:21 am

    I want to try this, it looks really delicious! Can you tell me what spices and herbs you use in the pepper crust? I really have no idea what to use.

    Reply
    • Lisa says

      March 12, 2026 at 9:11 am

      Thanks for the question, Christine! When I make it, I just use black pepper and that's it! But you could mix it with other spices/dried herbs to play with the flavor. Some ideas are paprika, garlic powder, chili powder, Italian seasoning, etc. I hope that helps!

      Reply
  3. Bryab says

    February 26, 2026 at 4:12 am

    5 stars
    I Sous vide after marinating makes a nice consistent texture.
    Also I use maple syrup for a maple flavor. Also rosemary is a nice flavor .
    Mustard etc possibles are endless . I usually make 4 different flavors at once using them in salads snacking portable protein for lunch at work.
    Besides sandwich of course.
    Thanks for sharing this easy healthy alternatives

    Reply
    • Lisa says

      February 26, 2026 at 7:39 pm

      Hello! Thank you for sharing that the recipe works with the sous vide method, and also for sharing your flavor variations; they all sound delicious!

      Reply
    • Teri says

      May 08, 2026 at 11:29 am

      How long did you sous vide for?

      Reply
  4. Just Me says

    February 21, 2026 at 12:06 am

    I am making this for the second time. I cannot for the life of me understand how 250F can cook these in 40-50 mins. The first time I had them soaking in the fridge for 1.5 hours after a 3 day marinade. That took 80-90 mins to reach 165F. Today I had them sit out in water so they were closer to room temp when I put them in. After 50 mins they are only 130-135F. Total was again about 80 mins. These are not large chicken breasts. How does someone get 40-50 mins? (Oven temp is accurate as is instant read thermometer)

    Reply
    • Lisa says

      February 21, 2026 at 11:43 am

      Hi! I understand how it's baffling if it is taking longer almost double the time to cook the chicken breasts than what the recipe states. Unfortunately, I can't really offer any good reasons except that I think every cooking situation (environment, appliance, etc.) is different and recipes are really merely guidelines and actual cooking/baking times/methods/tastes can vary and may need adapting. I know that is not very helpful, but I do appreciate your comment/question and thank you for trying the recipe.

      Reply
  5. John. C says

    February 20, 2026 at 10:40 am

    5 stars
    Great recipe,so easy to fellow,would and will pass it on

    Reply
    • Lisa says

      February 20, 2026 at 1:44 pm

      Thanks very much, John!

      Reply
  6. Kay says

    December 10, 2025 at 3:40 pm

    Can I make this with pork tenderloin?

    Reply
    • Lisa says

      December 10, 2025 at 8:38 pm

      Thanks for the question, Kay! This recipe only works with chicken or turkey breast. Pork requires a different method for making ham.

      Reply
  7. Sherri says

    December 05, 2025 at 9:36 pm

    Looking forward to trying this recipe… I can not have onion or garlic. Is it okay to just omit those and follow remainder of recipe or would I have to replace with some other spice??? Thank you!!

    Reply
    • Lisa says

      December 06, 2025 at 7:11 am

      Hi Sherri! Yes, you can omit those and follow the remainder of the recipe. The onion and garlic powders are for flavor, so if you want to replace them with other spices or chopped herbs, feel free! Thanks for the question, and I hope you like it!

      Reply
    • Sash says

      January 22, 2026 at 1:38 am

      Can the lunch meat be frozen instead of refrigerated? In case I make a large batch, looking at longer storage options.

      Reply
      • Lisa says

        January 22, 2026 at 7:11 am

        Hi Sash! Yes, you can freeze the deli meat! I freeze it in portions in resealable bags for up to a month. Thanks for the question and I hope that helps!

        Reply
  8. Phillip says

    November 23, 2025 at 6:55 pm

    I would like to know the serving size of your homemade deli meat recipe (chicken breast) you provide the calorie count but no serving size.

    Reply
    • Lisa says

      November 24, 2025 at 7:54 pm

      Thank you for the question, Phillip! Firstly, the calorie count in the recipe was from a while ago and I realized that it was incorrect, so I have deleted it to avoid any confusion. The calorie count is about 63g (per a recipe analyzer website I used to input all the ingredients and number of servings). Unfortunately, I do not have a specific number in terms of serving size and I realize that the size and weight of chicken breasts can vary. So I would take the 63g as an approximate. If you would like a more accurate calorie count, you could weigh the chicken breasts that you use and input the grams into a recipe analyzer website (along with the other ingredients). I hope that helps!

      Reply
  9. Sally Tan says

    November 21, 2025 at 7:15 am

    Lisa, can I use turkey breast? I also want to thank you for all the wonderful recipies you offered that I tried. They worked out so well.

    Reply
    • Lisa says

      November 21, 2025 at 3:51 pm

      Hi Sally! I have not made it with turkey breast, but other readers have made it with successful results. From what they have said, you will need to roast it longer, and the most important step is to check the internal temperature with an instant-read thermometer to make sure it is done (165F/74C). Thank you for the question and thanks for trying other recipes from my blog!

      Reply
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