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    Home » Recipes » Chicken » Easy Homemade Sandwich Deli Meat

    Easy Homemade Sandwich Deli Meat

    Published: Aug 31, 2019 · Modified: Sep 8, 2023 · This post may contain affiliate links · This blog generates income via ads.

    JUMP TO RECIPE

    This chicken sandwich deli meat takes just a handful of simple ingredients to make and is healthy and delicious! It is the perfect alternative to store-bought deli meat and is lower in salt, lower in cost, and has no weird preservatives!

    **I've added a video below (above the recipe) where you can watch how to make the deli meat and how I slice it thin!**

    Did you know that you can make your own sandwich deli meat at home?

    And that you can make it with something as simple and as readily available as chicken breast?

    Slices of pepper crusted deli meat on a wooden cutting board

    You don't need to make those giant deli loaves they have in the market, nor do you need a giant meat slicer.

    All it takes is 5 ingredients, some patience, and a very sharp knife and you are winning!

    Preparing and Curing

    This deli meat is prepared using the Torihamu method, which I learned about through Just Bento's Homemade Chicken "Ham" recipe*. It involves marinating the chicken breasts for at least 24 hours in salt, honey, and other seasonings. The purpose of this step is not only to flavor the meat, but also to give the meat a slightly longer refrigerator "shelf life". Call it a homemade way of curing the meat, but without any chemical preservatives!

    The marinade is made of honey, salt, onion powder, and garlic powder, and will be a very thick paste-like consistency. It might seem as if there's not very much to coat two chicken breasts, but never fear!

    Spread the marinade all over the chicken breasts (I find that using my hands work best), and then place everything in a zip top bag (I use a quart-sized freezer bag). Squeeze out as much air as possible before sealing the bag and let the chicken hang out in the fridge for 2-3 days.

    After the 2-3 day curing period is done, it's time to rinse the chicken and let it soak in a water bath for a bit. This additional step of soaking the meat in water before roasting is to desalinate the chicken, or remove some of the excess salt, while also balancing out the flavors.

    Pat the chicken breasts dry and then simply roast them as is, or coat them in herbs, spices, ground black pepper, etc.

    Cooking and Slicing

    An important detail in this recipe is to roast the chicken breasts low and slow as it ensures the meat doesn't dry out and become tough. You could roast the chicken breast at a higher temperature for a shorter amount of time, but in the case of this deli meat, you don't want to rush it.

    A roasted pepper crusted chicken breast next to a roasted regular chicken breast on a baking pan for deli meat

    After roasting, let the chicken cool down to room temperature before storing in the fridge, waiting to slice it after they are completely chilled. And VOILA!

    For those of you wondering how to slice them thin without an actual meat slicer, I use a sushi knife as you can see pictured below. The blade is thinner than regular knives, and I think the holes in the blade and the nonstick surface contribute to not grabbing the meat as you slice. I also don't rush the slicing...going a bit slower gives you greater control and it's helps get those nice thin slices.

    An image on the left showing a knife slicing regular roasted chicken, and an image on the right showing a knife slicing pepper crusted chicken for deli meat

    I've used chicken for this recipe because chicken breast is readily available in the grocery store at any time of the year. It's also easy to handle (compared to a big turkey breast) and yields a decent amount of sliced meat without feeling like you have too much.

    Slices of roasted chicken breast deli meat on a wooden cutting board

    Also, as you can see from these photos, if you make two chicken breasts at once, you can make each one a different flavor!

    Both chicken breasts started in the same marinade, in the same bag. But then I coated one in crushed black pepper because it is super tasty and we are all fans of pepper-crusted deli meat! You could do the same, or coat the chicken breast with spices or finely-chopped herbs for that added bit of flavor. I have also, in the absence of garlic powder, added Italian seasoning to the marinade, which imparted a delicious flavor to the meat. So you can play around a bit!

    While my boys love to nibble on the meat straight from the fridge from a snack, let's not forget that it makes for awesome sandwiches, especially with homemade gluten-free bread, like my Soft Homemade Gluten-Free Bread pictured here!

    Pepper crusted deli meat next to a sandwich on a wooden cutting board

    A sandwich isn't complete with a nice stack of thinly sliced deli meat, but sandwich meat can be expensive, and this is especially the case here in Hong Kong where so much of the food is imported. Aside from cost, deli meat often contains ingredients you don't want, like too much salt and nitrates. But with this recipe, you don't have to worry about things like that any more!

    This has got to be one of my favorite recipes that I make all the time. Easy, tasty,  and healthier and more affordable than store-bought deli meat...what's not to love?

    ~ Lisa.

    Watch How To Make It!

    Easy Homemade Sandwich Deli Meat

    Tasty, healthy, and easier to make than you think. Homemade deli meat will become one of your favorite recipes for those homemade sandwiches and school lunches.
    4.38 from 83 votes
    Print Pin Rate
    Prep Time: 10 minutes minutes
    Cook Time: 50 minutes minutes
    Marinate: 2 days days
    Makes: 10 servings

    Ingredients

    • 2 skinless, boneless chicken breasts (approximately 1lb. or 450 g total)
    • 1 ½ tbs honey
    • 1 ½ teaspoon sea salt
    • 1 teaspoon onion powder
    • 1 teaspoon garlic powder

    Optional coatings prior to roasting:

    • Black pepper
    • Dried herbs
    • Spices

    Equipment

    • Non-stick sushi knife

    Instructions

    Marinating:

    • Combine honey, sea salt, onion powder, and garlic powder and mix well.
    • Coat chicken breasts thoroughly in the honey marinade.
    • Place chicken breasts in a zip-top bag. Press air out of the bag and seal.
    • Refrigerate for 48-72 hours (2-3 days).

    Preparing:

    • Remove the chicken from the marinade and rinse with cool water.
    • Place the rinsed chicken in a dish of cold water (make sure the chicken is submerged) and soak 30 minutes for every 24 hours you marinated it. (See note below.)

    Roasting:

    • Preheat oven 250 deg F (125 C).
    • Remove the chicken from the soaking water and dry well with paper towels.
    • Place the chicken on a parchment-lined baking sheet.
    • Press black pepper or dried herbs into the chicken breast, if desired.
    • Bake for 40-50 minutes, until the internal temperature taken with an instant-read thermometer is 165 deg F (74 C).
    • Let cool at room temperature about 30 minutes.
    • Place chicken breasts in refrigerator until completely chilled before slicing.
    • Slice the chicken breast at an angle, as thin or as thick as you like. Store in a sealed container in the fridge for up to 1 week.

    Notes

    • The honey marinade will be a thick and paste-like. I find it easiest to spread over the chicken breasts with my hands to make sure covers the whole surface.
    • When soaking the chicken in fresh water, soak 30 minutes for every 24 hour period it was marinated. ie. 72 hours marinating = 1.5 hours soaking
    • When soaking the chicken in water, I put the chicken and water in a sealable container and place it in the fridge, making sure the chicken is submerged in the water. The purpose of this soaking step is to desalinate the chicken a bit while also balancing out the flavors.
    • You can marinate it for as little as 24 hours, but I find the best flavor comes from marinating it for 48-72 hours.
    • Depending on if the thickness of the chicken breasts, it may take longer than 50 minutes to roast. The most dependable way to make sure they are done is to make sure the internal temperature is 165 deg F (74 C).
    • I have found that dried herbs work better than fresh when roasting the meat.

    Nutrition

    Calories: 185kcal
    Have you made this recipe?Leave a comment below and share a photo on Instagram! Be sure to mention @dayinthekitchen!

    Video added June 9th, 2023.

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    1. Katarina

      September 26, 2023 at 6:01 pm

      5 stars
      So easy to make and so very good! I struggle to get “clean” and affordable cold cuts where I live. Decided to look for a home made deli meat recipes and tried yours as the first one. Came out beautifully. Juicy and easy to cut!

      I put very little honey during the marinating process after I read one of the comments suggesting the chicken was too sweet for them. I’m not a big fan of sweet cold cuts so I put only 2-3 tsp of honey into marinading mix and I rather applied the seasoning and salt directly onto the chicken breasts. It worked fine. Once baking / roasting the chicken breasts I put dry oregano, thyme and other herbs, one breast one type of herb. It worked and the chicken is very flavorful. Lovely!

      Thank you!!!

      Reply
      • Lisa

        September 26, 2023 at 6:29 pm

        Hi Katarina! Thank you so much for trying my recipe and for sharing your modifications. I'm glad it worked out and that you liked it!

        Reply
    2. Dawn

      September 18, 2023 at 9:02 am

      5 stars
      I tried this and I’m making it for the third time now! Works great and I like that it is sandwich meat without any nitrates. My daughter puts the slices in her sandwiches for school. Thank you!

      Reply
      • Lisa

        September 19, 2023 at 10:59 am

        Hi Dawn! Thanks for making the deli meat...I'm so glad you liked it enough to make it more than once!

        Reply
        • Zahra

          September 21, 2023 at 5:33 pm

          5 stars
          Just wow! My first time ever trying to make my own lunch/cold meat at home and I felt your recipe was straight forward and easy to follow!
          We ate it in wraps and salads. So good to have handy in the fridge to add to a salad!
          Definitely will make again!

          Reply
          • Lisa

            September 21, 2023 at 9:09 pm

            Hi Zahra! Thanks so much for giving my recipe a try. It's great to hear that you found the recipe easy to follow and that you liked it. I love that you're enjoying it on salads, too!

            Reply
    3. Joann

      September 01, 2023 at 3:48 am

      Would it be a good idea if I make a lot and save in freezer?

      Reply
      • Lisa

        September 01, 2023 at 8:58 am

        Hi Joann! Freezing the deli meat slices definitely works! Depending on how much you plan to eat, you can certainly multiply the recipe and then freeze the slices in resealable freezer bags in manageable portions. Thanks for the question!

        Reply
    4. Diana Best

      August 29, 2023 at 11:29 am

      5 stars
      Saw a similar recipe on You Tube, but didn't have the exact measurements. This sounds good.

      Reply
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