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    Home » Recipes » Chicken » Easy Homemade Sandwich Deli Meat

    Easy Homemade Sandwich Deli Meat

    Published: Aug 31, 2019 · Modified: Apr 1, 2021 · This post may contain affiliate links · This blog generates income via ads.

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    This chicken sandwich deli meat takes just a handful of simple ingredients to make and is healthy and delicious! It is the perfect alternative to store-bought deli meat and is lower in salt, lower in cost, and has no weird preservatives!

    Slices of pepper crusted deli meat on a wooden cutting board

    Did you know that you can make your own sandwich deli meat at home?

    And that you can make it with something as simple and as readily available as chicken breast?

    You don't need to make those giant deli loaves they have in the market, nor do you need a giant meat slicer.

    All it takes is 5 ingredients, some patience, and a very sharp knife and you are winning!

    Preparing and Curing

    This deli meat is prepared using the Torihamu method, which I learned about through Just Bento's Homemade Chicken "Ham" recipe*. It involves marinating the chicken breasts for at least 24 hours in salt, honey, and other seasonings. The purpose of this step is not only to flavor the meat, but also to give the meat a slightly longer refrigerator "shelf life". Call it a homemade way of curing the meat, but without any chemical preservatives!

    The marinade is made of honey, salt, onion powder, and garlic powder, and will be a very thick paste-like consistency. It might seem as if there's not very much to coat two chicken breasts, but never fear!

    Spread the marinade all over the chicken breasts (I find that using my hands work best), and then place everything in a zip top bag (I use a quart-sized freezer bag). Squeeze out as much air as possible before sealing the bag and let the chicken hang out in the fridge for 2-3 days.

    After the 2-3 day curing period is done, it's time to rinse the chicken and let it soak in a water bath for a bit. This additional step of soaking the meat in water before roasting is to desalinate the chicken, or remove some of the excess salt, while also balancing out the flavors.

    Pat the chicken breasts dry and then simply roast them as is, or coat them in herbs, spices, ground black pepper, etc.

    Cooking and Slicing

    An important detail in this recipe is to roast the chicken breasts low and slow as it ensures the meat doesn't dry out and become tough. You could roast the chicken breast at a higher temperature for a shorter amount of time, but in the case of this deli meat, you don't want to rush it.

    A roasted pepper crusted chicken breast next to a roasted regular chicken breast on a baking pan for deli meat

    After roasting, let the chicken cool down to room temperature before storing in the fridge, waiting to slice it after they are completely chilled. And VOILA!

    For those of you wondering how to slice them thin without an actual meat slicer, I use a sushi knife as you can see pictured below. The blade is thinner than regular knives, and I think the holes in the blade and the nonstick surface contribute to not grabbing the meat as you slice. I also don't rush the slicing...going a bit slower gives you greater control and it's helps get those nice thin slices.

    An image on the left showing a knife slicing regular roasted chicken, and an image on the right showing a knife slicing pepper crusted chicken for deli meat

    I've used chicken for this recipe because chicken breast is readily available in the grocery store at any time of the year. It's also easy to handle (compared to a big turkey breast) and yields a decent amount of sliced meat without feeling like you have too much.

    Slices of roasted chicken breast deli meat on a wooden cutting board

    Also, as you can see from these photos, if you make two chicken breasts at once, you can make each one a different flavor!

    Both chicken breasts started in the same marinade, in the same bag. But then I coated one in crushed black pepper because it is super tasty and we are all fans of pepper-crusted deli meat! You could do the same, or coat the chicken breast with spices or finely-chopped herbs for that added bit of flavor. I have also, in the absence of garlic powder, added Italian seasoning to the marinade, which imparted a delicious flavor to the meat. So you can play around a bit!

    While my boys love to nibble on the meat straight from the fridge from a snack, let's not forget that it makes for awesome sandwiches, especially with homemade gluten-free bread, like my Soft Homemade Gluten-Free Bread pictured here!

    Pepper crusted deli meat next to a sandwich on a wooden cutting board

    A sandwich isn't complete with a nice stack of thinly sliced deli meat, but sandwich meat can be expensive, and this is especially the case here in Hong Kong where so much of the food is imported. Aside from cost, deli meat often contains ingredients you don't want, like too much salt and nitrates. But with this recipe, you don't have to worry about things like that any more!

    This has got to be one of my favorite recipes that I make all the time. Easy, tasty,  and healthier and more affordable than store-bought deli meat...what's not to love?

    ~ Lisa.

    Easy Homemade Sandwich Deli Meat

    Tasty, healthy, and easier to make than you think. Homemade deli meat will become one of your favorite recipes for those homemade sandwiches and school lunches.
    4.44 from 44 votes
    Print Pin Rate
    Course: Lunch
    Cuisine: Western
    Keyword: deli meat, sandwich meat
    Prep Time: 10 minutes
    Cook Time: 50 minutes
    Marinate: 2 days
    Makes: 10 servings
    Calories: 185kcal
    Author: Lisa from A Day in the Kitchen

    Ingredients

    • 2 skinless, boneless chicken breasts (approximately 1lb. or 450 g total)
    • 1 ½ tbs honey
    • 1 ½ teaspoon sea salt
    • 1 teaspoon onion powder
    • 1 teaspoon garlic powder

    Optional coatings prior to roasting:

    • Black pepper
    • Dried herbs
    • Spices

    Equipment

    • Non-stick sushi knife

    Instructions

    Marinating:

    • Combine honey, sea salt, onion powder, and garlic powder and mix well.
    • Coat chicken breasts thoroughly in the honey marinade.
    • Place chicken breasts in a zip-top bag. Press air out of the bag and seal.
    • Refrigerate for 48-72 hours (2-3 days).

    Preparing:

    • Remove the chicken from the marinade and rinse with cool water.
    • Place the rinsed chicken in a dish of cold water (make sure the chicken is submerged) and soak 30 minutes for every 24 hours you marinated it. (See note below.)

    Roasting:

    • Preheat oven 250 deg F (125 C).
    • Remove the chicken from the soaking water and dry well with paper towels.
    • Place the chicken on a parchment-lined baking sheet.
    • Press black pepper or dried herbs into the chicken breast, if desired.
    • Bake for 40-50 minutes, until the internal temperature taken with an instant-read thermometer is 165 deg F (74 C).
    • Let cool at room temperature about 30 minutes.
    • Place chicken breasts in refrigerator until completely chilled before slicing.
    • Slice the chicken breast at an angle, as thin or as thick as you like. Store in a sealed container in the fridge for up to 1 week.

    Notes

    • The honey marinade will be a thick and paste-like. I find it easiest to spread over the chicken breasts with my hands to make sure covers the whole surface.
    • When soaking the chicken in fresh water, soak 30 minutes for every 24 hour period it was marinated. ie. 72 hours marinating = 1.5 hours soaking
    • When soaking the chicken in water, I put the chicken and water in a sealable container and place it in the fridge, making sure the chicken is submerged in the water. The purpose of this soaking step is to desalinate the chicken a bit while also balancing out the flavors.
    • You can marinate it for as little as 24 hours, but I find the best flavor comes from marinating it for 48-72 hours.
    • Depending on if the thickness of the chicken breasts, it may take longer than 50 minutes to roast. The most dependable way to make sure they are done is to make sure the internal temperature is 165 deg F (74 C).
    • I have found that dried herbs work better than fresh when roasting the meat.

    Nutrition

    Calories: 185kcal
    Have you tried this recipe?Mention @dayinthekitchen or tag #adayinthekitchen!

    You might also like:

    Soft Homemade Gluten-Free Bread
    Soft Homemade Gluten-Free Bread
    Soft Gluten-Free Tortilla Flatbread
    Soft Gluten-Free Tortilla Flatbread
    Soft Gluten-Free Sandwich Bread
    Soft Gluten-Free Sandwich Bread

    This post was originally published on September 24th, 2018 and republished on August 31st, 2019 with instructional photos and updated writing and recipe notes.

    *Link to Just Bento's Homemade Chicken "Ham" Recipe was removed October 6th, 2019 due to the website having been removed.


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    Reader Interactions

    Comments

    1. Tammy

      May 25, 2022 at 3:25 am

      Hi Lisa!! I really want to try this and was wondering if you think I could smoke the chicken breasts on my pellet smoker?

      Reply
      • Lisa

        May 25, 2022 at 9:51 am

        Hi, Tammy! Unfortunately, I have no experience with smoking meats, so I have no idea. Sorry I can't help with that question. If you do try, it though, I would love for you to share how it went!

        Reply
      • Tristan LeComte

        June 08, 2022 at 1:59 pm

        Had a hard time getting the honey mixture to spread so I added a touch of water and Dijon mustard. Going to smoke it on my Weber kettle too so I’ll let you know how it turns out

        Reply
        • Lisa

          June 08, 2022 at 7:42 pm

          Hi Tristan! The honey mixture is very thick and it does take a bit of effort to get it spread all over the chicken breasts. The addition of Dijon mustard sounds like it would lend a nice flavor, though! Please do report back on how it worked in the smoker!

          Reply
    2. SB

      May 09, 2022 at 10:27 pm

      I accidently left the chicken in a bowl of water to desalinate over-night instead of the 1hr 1/2. Is it salvageable, or should i toss the chicken?

      Reply
      • Lisa

        May 10, 2022 at 12:32 pm

        Hi SB! If the chicken was in a bowl of water in the fridge (so it was never at room temperature), I would go ahead and season and roast it as the recipe says. Obviously, if the chicken was left out, absolutely toss it. I hope that helps.

        Reply
        • Farzana Molvi

          June 06, 2022 at 4:21 am

          Hi Lisa, thank you very much for this yummy recipe. The chicken breast came out perfect. I was wondering if I can freeze it and defrost it when I want to make a sandwich?

          Reply
          • Lisa

            June 07, 2022 at 11:33 pm

            Hi Farzana! You can absolutely freeze it...I do it all the time! Simply slice the chicken breast and then portion them into resealable freezer bags. Thanks for the question and I'm so glad you liked the recipe!

            Reply
    3. JW

      January 18, 2022 at 6:58 am

      5 stars
      I made this today and it’s amazing! Marinaded it yesterday and cooked it in my Ninja Pressure Cooker using the sous vide function to 165 degrees. Sliced it using my regular carving knife. Outstanding, flavorful and super easy. Goodbye deli counter!

      Reply
      • Lisa

        January 18, 2022 at 9:34 am

        Thanks so much, JW! That's very cool to know that you cooked the deli meat using the sous vide method and that it worked! Thanks for sharing!

        Reply
    4. Mal

      January 05, 2022 at 12:47 am

      I have a big family and would like to make a big batch and freeze in 200 g packages.

      Is there anything you need to do to freeze and thaw the meat?

      Reply
      • Lisa

        January 05, 2022 at 2:18 pm

        Hi Mal! I slice the deli meat, portion them out into freezer bags, then squeeze out as much air as possible before sealing. To thaw, I simply place the bag of the deli meat in the refrigerator and let it thaw overnight. That's it! I hope that helps!

        Reply
    5. Ruby Wang

      December 19, 2021 at 5:01 am

      5 stars
      Love this so much! Thank you Lisa!

      Reply
      • Lisa

        December 19, 2021 at 7:37 pm

        Thanks, Ruby!!

        Reply
      • Brigita

        January 21, 2022 at 7:29 am

        5 stars
        Easy to make and so delicious! Better than regular deli meat at grocery store. Also a lot cheaper!

        Reply
        • Lisa

          January 21, 2022 at 11:52 am

          Thanks, Brigita! I agree! 🙂

          Reply
    6. Mehak

      December 12, 2021 at 12:30 pm

      What’s a healthier substitute for honey I can use? Will this work if I only have a generic knife? I don’t have a thermometer how can I see if it’s cooked? Can I use turkey breast?

      Reply
      • Lisa

        December 12, 2021 at 9:02 pm

        You can use whatever liquid sweetener you prefer. Liquid is preferred since you want to create a thick sauce-like texture to be able to coat the meat. Any knife for slicing meat is fine. I simply suggest the knife highlighted because it helps create very thin slices. I would suggest you purchase a meat thermometer as it is a very useful kitchen tool and is one of the best ways for confirming that meat has reached a safe temperature. Without a thermometer, you can make sure to roast the meat for at least the amount of time specified in the recipe and then either make sure the juices run clear when a knife is inserted into the thickest part, or you can simply cut into the breast meat and look at the inside. If you use turkey breast, you will have to increase the roasting time, but I have not tried it myself. And again, using a meat thermometer to help determine doneness in this case would help determine when it is done. Thanks for all your questions!

        Reply
    7. Naia

      October 17, 2021 at 6:51 pm

      Hello Lisa! I really excited to try this recipe out. I was wondering if I could replace the breast with boneless thighs and increase the cook time? I have a packet of those in my fridge and I prefer thigh meat to breast meat. Also, I have a bottle of beechwood liquid smoke and I was hoping you'd give some guidance on how to use it in this recipe. I assume if I add it in the marinade, the smokey flavour will be lost or greatly reduced while desalinating. Also, can I/should I wrap it up in sausage casing or GP paper while baking to keep the thighs together?

      Reply
      • Lisa

        October 18, 2021 at 8:52 am

        Hey Naia! I find your question intriguing as I have never used chicken thighs for this recipe or liquid smoke! Firstly, I think you do not need to increase the roasting time for thighs as they are often thinner than chicken breasts...but again, check the temperature for doneness to be sure. I have never used sausage casing either, but I would think that if you tie/wrap the chicken thighs together, they are still going to separate after they are cooked, so there isn't really any point in going through that effort. As for the liquid smoke, I would just give it a try and add it to the marinade and see if you notice it after you cook the chicken. Even with the step of desalinating, the chicken meat does not lose all the flavoring from the marinade, so I would guess that it will not lose the smoke flavor. Thanks for your great questions and please check back in with your results!

        Reply
    8. Fatimah

      September 19, 2021 at 12:16 am

      4 stars
      Omg I'm so glad to find this recipe because I love deli meat! But the chicken I buy are bought in a regular fish market before marinating it I usually marinade for 30 minutes with lime juice so that it's free from bacteria, can I do that too with this recipe? Also,how long does the deli meat lasts in the fridge?Would totally love your reply.

      Reply
      • Lisa

        September 19, 2021 at 6:44 pm

        Thanks for the question, Fatimah! I'm not sure how marinating the chicken in lime juice will affect the chicken. Usually, when chicken is marinated with lemon juice, it helps to tenderize it, so I'm imagining that the same might happen with the lime juice. But again, I'm not sure how or if it will affect the finished product after you roast it. I keep the deli meat for about 5 days in the fridge, in a sealed container. It also freezes really well (sliced first). I hope that helps!

        Reply
        • PL

          October 15, 2021 at 6:39 pm

          5 stars
          My first time making this recipe and it’s a winner! Just sliced the chicken and it tastes really good. Wish I could post a picture of the result. I coated 2 chicken breast with black pepper and 1 with herbs de Provence and have to say the black pepper crust elevates the taste of the chicken. Superb!

          Reply
          • Lisa

            October 16, 2021 at 8:49 am

            Wow, thanks so much, PL! I'm so glad you liked it and that you love the pepper coated one...that's the hands-down favorite in our house, too!

            Reply
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    I cook up big ideas in my small kitchen in Hong Kong! My recipes are big on healthy eating, real food, and international flavors that you can create in any size kitchen. I also specialize in gluten-free cooking and baking, demystifying gluten-free and showing you how easy and delicious it can be!

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