Easy Homemade Sandwich Deli Meat

This chicken sandwich deli meat takes just a handful of simple ingredients to make and is healthy and delicious! It is the perfect alternative to store-bought deli meat and is lower in salt, lower in cost, and has no weird preservatives!

Did you know that you can make your own sandwich deli meat at home?

And that you can make it with something as simple and as readily available as chicken breast?

You don’t need to make those giant deli loaves they have in the market, nor do you need a giant meat slicer.

All it takes is 5 ingredients, some patience, and a very sharp knife and you are winning!

Preparing and Curing

This deli meat is prepared using the Torihamu method, which I learned about through Just Bento’s Homemade Chicken “Ham” recipe*. It involves marinating the chicken breasts for at least 24 hours in salt, honey, and other seasonings. The purpose of this step is not only to flavor the meat, but also to give the meat a slightly longer refrigerator “shelf life”. Call it a homemade way of curing the meat, but without any chemical preservatives!

The marinade is made of honey, salt, onion powder, and garlic powder, and will be a very thick paste-like consistency. It might seem as if there’s not very much to coat two chicken breasts, but never fear!

Spread the marinade all over the chicken breasts (I find that using my hands work best), and then place everything in a zip top bag (I use a quart-sized freezer bag). Squeeze out as much air as possible before sealing the bag and let the chicken hang out in the fridge for 2-3 days.

After the 2-3 day curing period is done, it’s time to rinse the chicken and let it soak in a water bath for a bit. This additional step of soaking the meat in water before roasting is to desalinate the chicken, or remove some of the excess salt, while also balancing out the flavors.

Pat the chicken breasts dry and then simply roast them as is, or coat them in herbs, spices, ground black pepper, etc.

Cooking and Slicing

An important detail in this recipe is to roast the chicken breasts low and slow as it ensures the meat doesn’t dry out and become tough. You could roast the chicken breast at a higher temperature for a shorter amount of time, but in the case of this deli meat, you don’t want to rush it.

After roasting, let the chicken cool down to room temperature before storing in the fridge, waiting to slice it after they are completely chilled. And VOILA!

For those of you wondering how to slice them thin without an actual meat slicer, I use a sushi knife as you can see pictured below. The blade is thinner than regular knives, and I think the holes in the blade and the nonstick surface contribute to not grabbing the meat as you slice. I also don’t rush the slicing…going a bit slower gives you greater control and it’s helps get those nice thin slices.

I’ve used chicken for this recipe because chicken breast is readily available in the grocery store at any time of the year. It’s also easy to handle (compared to a big turkey breast) and yields a decent amount of sliced meat without feeling like you have too much.

Also, as you can see from these photos, if you make two chicken breasts at once, you can make each one a different flavor!

Both chicken breasts started in the same marinade, in the same bag. But then I coated one in crushed black pepper because it is super tasty and we are all fans of pepper-crusted deli meat! You could do the same, or coat the chicken breast with spices or finely-chopped herbs for that added bit of flavor. I have also, in the absence of garlic powder, added Italian seasoning to the marinade, which imparted a delicious flavor to the meat. So you can play around a bit!

While my boys love to nibble on the meat straight from the fridge from a snack, let’s not forget that it makes for awesome sandwiches, especially with homemade gluten-free bread, like my Soft Homemade Gluten-Free Bread pictured here!

A sandwich isn’t complete with a nice stack of thinly sliced deli meat, but sandwich meat can be expensive, and this is especially the case here in Hong Kong where so much of the food is imported. Aside from cost, deli meat often contains ingredients you don’t want, like too much salt and nitrates. But with this recipe, you don’t have to worry about things like that any more!

This has got to be one of my favorite recipes that I make all the time. Easy, tasty,  and healthier and more affordable than store-bought deli meat…what’s not to love?

~ Lisa.

Easy Homemade Sandwich Deli Meat

Tasty, healthy, and easier to make than you think. Homemade deli meat will become one of your favorite recipes for those homemade sandwiches and school lunches.

4.67 from 12 votes

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Course: Lunch

Cuisine: Western

Keyword: deli meat, sandwich meat

Prep Time: 10 minutes

Cook Time: 50 minutes

Marinate: 2 days

Makes: 10 servings

Calories: 185kcal

Author: Lisa from A Day in the Kitchen

Ingredients

• 2 skinless, boneless chicken breasts (approximately 1lb. or 450 g total)
• 1 1/2 tbs honey
• 1 1/2 tsp sea salt
• 1 tsp onion powder
• 1 tsp garlic powder

Optional coatings prior to roasting:

• Crushed black pepper
• Dried herbs
• Spices

Instructions

Marinating:

• Combine honey, sea salt, onion powder, and garlic powder and mix well.
  
• Coat chicken breasts thoroughly in the honey marinade.
  
• Place chicken breasts in a zip-top bag. Press air out of the bag and seal.
  
• Refrigerate for 48-72 hours (2-3 days).
  

Preparing:

• Remove the chicken from the marinade and rinse with cool water.
  
• Place the rinsed chicken in a dish of cold water and soak 30 minutes for every 24 hours you marinated it. (See note below.)
  

Roasting:

• Preheat oven 250 deg F (125 C).
  
• Remove the chicken from the soaking water and dry well with paper towels.
  
• Place the chicken on a parchment-lined baking sheet.
  
• Press crushed black pepper or finely cut fresh herbs into the chicken breast, if desired.
  
• Bake for 40-50 minutes, until the internal temperature taken with an instant-read thermometer is 165 deg F (74 C).
  
• Let cool at room temperature about 30 minutes.
  
• Place chicken breasts in refrigerator until completely chilled before slicing.
  
• Slice the chicken breast at an angle, as thin or as thick as you like. Store in a sealed container in the fridge for up to 1 week.
  

Equipment Used

• Non-stick sushi knife

Notes

• The honey marinade will be a thick and paste-like. I find it easiest to spread over the chicken breasts with my hands to make sure covers the whole surface.
• When soaking the chicken in fresh water, soak 30 minutes for every 24 hour period it was marinated. ie. 72 hours marinating = 1.5 hours soaking
• When soaking the chicken in water, I put the chicken and water in a sealable container and place it in the fridge. The purpose of this soaking step is to desalinate the chicken a bit while also balancing out the flavors.
• You can marinate it for as little as 24 hours, but I find the best flavor comes from marinating it for 48-72 hours.
• Depending on if the thickness of the chicken breasts, it may take longer than 50 minutes to roast. The most dependable way to make sure they are done is to make sure the internal temperature is 165 deg F (74 C).
• I have found that dried herbs work better than fresh when roasting the meat.

Nutrition

Calories: 185kcal

Have you tried this recipe?Mention @dayinthekitchen or tag #adayinthekitchen!

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This post was originally published on September 24th, 2018 and republished on August 31st, 2019 with instructional photos and updated writing and recipe notes.

*Link to Just Bento’s Homemade Chicken “Ham” Recipe was removed October 6th, 2019 due to the website having been removed.